SMD-line production

• 1. Two to three months in advance

  The trigger for moving these SMD production lines is almost always an optimisation or modernisation of the production process. Projects are generally finalised around two to three months in advance so that a transport specialist is involved. HARDER logistics discusses the SMD-specific challenges with the decision-makers during the preliminary talks. 

  Production is characterised by production lines between 12 and 40 m in length. One component is precisely lined up behind the other. There can be up to 40 machines. For a relocation, this means that a deviation of just one centimetre at the beginning can have an impact of up to half a metre at the end. "The alignment must always be right" is therefore almost a common saying at HARDER logistics. 

• 2. Soldering ovens make spectacular scenes

  The soldering ovens are the centrepiece of the SMD process - and not just in production, where temperatures of up to 260°C are reached during this process. Special attention is also paid to this component in project logistics. If such a system has to be replaced or relocated, it often results in spectacular scenes, according to the experience of HARDER logistics. The dimensions of up to 9 metres in length alone ensure this. It is not uncommon for such an oven to be located on the third or fourth floor and moved across the façade. This requires maximum precision and specialised equipment. HARDER logistics combines both professionally.

• 3. Working in a trio

  Working in a trio has proven successful for the dismantling and reassembly work, comprising at least one electronics technician, one mechanical engineering mechanic and one transport specialist. The team may grow to up to 20 staff depending on the size of the project.

  HARDER logistics technical equipment

  • 30 to 40 systems that are used specifically for this industry,
  • Long lift trucks with high load-bearing capacity for internal transport,
  • Switch cabinet transport trolley, suitable for high loads,
  • ESD-protected rollers on transportation aids,
  • Antistatic packaging material.
• 4. Coordinating many players

  Replacing individual components while a production line is running is especially challenging. Here it is important to coordinate all those involved in such a way that production downtime is minimised. This means very short time windows for the various players. A gradual approach is possible for larger relocations. In such projects, it is common for the manufacturer to remain productive with the old lines while work is carried out on the production lines to be relocated.